Industrial Pelletizer Rotors • Re-Sharpening & NICOMO™ Advanced Wear Process • Full Rebuilds • Emergency Service

Pelletizer rotors are essential components in plastics, chemical, rubber, and feed manufacturing. Over time, rotors can experience wear, scoring, imbalance, or damage, leading to production delays and inconsistent product output.

Industrial Maintenance Rebuilders (IMR) specializes in complete inspection, repair, re-sharpening, and reconditioning of pelletizer rotors, restoring them to OEM standards—or exceeding them.

Our NICOMO™ advanced wear process enhances rotor longevity and performance, reducing maintenance intervals and improving operational efficiency. Combined with precision re-sharpening, this ensures your pelletizer rotor operates reliably and efficiently.

OUR SERVICES

Rotor Rebuild & Re-Sharpening

• Full disassembly and comprehensive inspection
• Rotor surface restoration and re-sharpening
• Shaft and journal refurbishment
• Keyway alignment and repair
• Housing and frame restoration

Precision Machining & Balancing

• Dynamic and static rotor balancing
• Grinding, polishing, and precision surface finishing
• Reverse engineering for obsolete or custom rotors
• Machining to exact OEM specifications

Emergency & Rush Support

• 24/7 emergency service and diagnostics
• Rapid turnaround to minimize downtime
• In-house inventory of bearings, seals, and common spare parts
• Capability to remanufacture unavailable components quickly

Testing & Quality Assurance

• Full operational and load testing
• Vibration analysis and alignment verification
• Safety and performance validation prior to return
• Detailed inspection and documentation provided

INDUSTRIES SERVED

• Plastics & Polymer Manufacturing
• Rubber & Elastomers
• Chemical Processing
• Feed & Food Pelletizing
• Renewable Fuels & Bio-processing

WHY CHOOSE IMR

• 20,000 sq ft fully equipped facility with precision machining, grinding, and balancing capabilities
• Re-sharpening and NICOMO™ process for longer life and improved wear resistance
• Complete in-house rebuilds for speed, precision, and quality
• Emergency service available 24/7
• Free pickup & delivery
• Restored to like-new or better-than-new condition
• OEM-level inspection and documentation

BRANDS WE SERVICE – PELLETIZER ROTORS

IMR services all major pelletizer rotor manufacturers, including:

• Bühler – Plastics, chemical, and food pelletizers
• Clextral – Co-rotating and counter-rotating pelletizers
• Welex / Welex Pelletizers – Rubber, plastics, and feed
• Andritz / Sprout Bauer – Industrial and chemical pelletizers
• Battenfeld / Berstorff – Plastic extrusion pelletizers
• Reifenhäuser – Polymer pelletizing equipment
• Herbold / Herbold Meckesheim – Plastic recycling pelletizers
• California Pellet Mill (CPM) – Feed and wood pelletizers
• Rader / Rader Engineering – Feed and biomass pelletizers